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What is metal stamping and how is it different from machining

2025-06-12

Key Features:

  • Workpiece Material: Primarily metal sheets, strips, or coils

  • Core Process: Uses stamping equipment and dies for forming

  • Typical Products: Automotive body parts, electrical enclosures, connector terminals、USB、IEE1394、D-SUB enclosures.

Overview of Machining

Machining (cutting processing) is a process that removes excess material from a workpiece using cutting tools to gradually achieve the required geometric shape, dimensions, and surface quality.

Key Features:

  • Workpiece Material: Primarily metal blocks, rods, or pre-formed parts

  • Core Process: Material removal process

  • Typical Products: Precision shaft parts, gears, complex structural components, etc.

Key Differences

Comparison AspectMetal StampingMachining
Material FormPrimarily sheets/stripsPrimarily blocks/rods
Material UtilizationHigh (70-90%)Low (typically 30-60%)
Forming PrinciplePlastic deformation or separationMaterial removal
Production SpeedHigh-speed (hundreds of strokes per minute)Low-speed (varies with complexity)
Dimensional AccuracyGenerally ±0.1mmCan achieve micron-level precision
Surface QualityDetermined by dies, usually goodDetermined by cutting parameters, can be very fine
Suitable Batch SizeIdeal for mass productionSuitable for small batches, multi-variety production
Tooling CostHigh initial die costLower fixture cost
Design ChangesHigh die modification costEasier program adjustments

Advantages of Each

Advantages of Metal Stamping:

  1. Extremely high production efficiency, ideal for large-scale manufacturing

  2. Minimal material waste, cost-effective

  3. Preserves original material properties (no heat-affected zone)

  4. Capable of one-step forming for complex thin-walled parts

Advantages of Machining:

  1. High flexibility, adaptable to various geometries

  2. Capable of ultra-high precision and superior surface quality

  3. Suitable for materials of varying hardness

  4. Economical for small-batch production

Typical Application Scenarios

Preferred for Stamping:

  • Thin-walled metal parts (e.g., enclosures, brackets)

  • Standardized parts requiring mass production

  • High-efficiency production demands

Preferred for Machining:

  • High-precision components

  • Complex 3D geometries

  • Customized small-batch products

  • Hardened or heat-treated materials

In practice, the two processes are often combined—for example, stamping for initial forming followed by precision machining—to leverage their respective strengths.


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